AERL technical documentation

Kakadu Commissioning Guide · SP PRO SPLC1202 & CoolMax SRX Rev 1.1.6

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AERL Kakadu
Rev 1.1.6 8 Nov 2026
Download PDF· Rev 1.1.6
Commissioning Guide

Kakadu with Selectronic SP PRO SPLC1202 & AERL CoolMax SRX

Control Philosophy, Hardware, Connections and SP LINK Set-Up
AERL Kakadu · Rev 1.1.6
Revision1.1.6
Effective11 / 2026
AudienceLicensed electrical workers
BatteryKakadu 120 (managed)
InverterSP PRO SPLC1202
Charge controllerCoolMax SRX 120
EMSAERL Nexus Gateway
SP LINK battery typeBMS – SelectCell River Gum
CAN cable at SP PROSP PRO to BMS cable
SoC sourceKakadu BMS via CAN
CAN busSP PRO → Nexus → SRX → Kakadu
Nexus → SP PROCAN + RS485 Modbus RTU

In This Guide

01 Control PhilosophyNexus as EMS, managed battery, roles 03
02 Required HardwareBill of materials, SP PRO prerequisites 05
03 ConnectionsConnection table, system examples, SP PRO to BMS cable 06
04 Set-UpNexus, EMS firmware, SRX set-up, SP PRO Modbus settings 10
05 AERL Technical SupportContact details, what to send 13
AERL Kakadu · Commissioning Guide · Rev 1.1.6 Page 1 / 13 © 2026 AERL Pty Ltd
AERL Kakadu · Commissioning Guide
Commissioning Guide Rev 1.1.6 8 Nov 2026

Introduction

This guide covers the system-level commissioning of a Kakadu 120 battery bank operating with Selectronic SP PRO SPLC1202 inverters and AERL CoolMax SRX 120 DC-coupled MPPT charge controllers. It sets out AERL's recommended control philosophy, the hardware required, how the communications are connected, and the settings to program into the Nexus and the SP PRO.

It does not replace the product manuals. Install each item in accordance with its own documentation first.

Reference Documents

DocumentUse it for
AERL Kakadu 120 Installation and Operating Manual, V1.1.1Cabinet installation, BMS chain, Master Unit / Last Unit settings
AERL Kakadu Combiner Box Installation Guide, Rev 2.0.1DC paralleling of cabinets to the inverters
AERL Nexus installer guide — Selectronic SP PRO → AERL Cloud, Rev 1.0.1Nexus wiring, getting online, claiming, adding the SP PRO
Selectronic SP PRO Manual (OI0003, Rev 47)Inverter installation and operation
Selectronic SP LINK Manual (OI0005, Rev 31)SP LINK configuration settings
Who may commission this system

Installation, termination and commissioning must be carried out only by a licensed electrical worker competent in battery energy storage systems, in accordance with AS/NZS 3000 and AS/NZS 5139.

What has changed

Since Rev 1.0.0 the SP PRO runs the Kakadu as a managed battery (battery type BMS – SelectCell River Gum); the Rev 1.0.0 Custom battery settings and SP LINK configuration file no longer apply. Cables made to Rev 1.1.5 or earlier used the wrong BMS-end CAN pins (now 4 and 5, section 3.4) — check them.

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AERL Kakadu · Commissioning Guide
Commissioning Guide Rev 1.1.6 8 Nov 2026
Chapter 01

Control Philosophy

AERL recommends the following control philosophy for the Kakadu battery.

Logical control flow: the Kakadu master BMS broadcasts its limits on CAN to the SP PRO and the Nexus; the Nexus monitors the SP PRO and sends target charge control points to the CoolMax SRX; the generator is an AC source for the SP PRO.
Figure 1.1 Logical control flow. The Kakadu broadcasts its limits on the CAN bus. The SP PRO operates within them, and the Nexus monitors the SP PRO and directs the SRX.
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AERL Kakadu · Commissioning Guide
Commissioning Guide Rev 1.1.6 8 Nov 2026

Roles

ComponentRole in the systemLink
Kakadu 120 master BMSManaged battery. Broadcasts the safe operating window: charge voltage limit, charge and discharge current limits, SoC and alarms.CAN 2.0A
SP PRO SPLC1202Inverter, AC source management and generator charger. Managed battery type BMS – SelectCell River Gum. Charges and discharges within the Kakadu's limits.CAN 2.0A (end of the bus). RS485 Modbus RTU to the Nexus
AERL Nexus GatewaySystem EMS. Monitors the SP PRO and sends target charge control points to the SRX. Telemetry to AERL Cloud.CAN (mid-bus). RS485 Modbus RTU to the SP PRO (Nexus is the only master)
CoolMax SRX 120DC-coupled solar charging to the Nexus target charge control pointsCAN
GeneratorAC source for the SP PROStarted by the SP PRO according to its Generator Auto Start settings

State of Charge

With a managed battery type, the SP PRO takes the battery SoC directly from the Kakadu BMS. No SP PRO DC shunt is needed on the SRX output.

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Commissioning Guide Rev 1.1.6 8 Nov 2026
Chapter 02

Required Hardware

2.1 Bill of Materials

ItemQuantityNotes
AERL Nexus Gateway1 per systemOne Nexus covers the whole site. Do not put a second gateway, data logger or remote screen on the same SP PRO Modbus link.
AERL CoolMax SRX 120Minimum 1 per Kakadu cabinetSize the PV array for each SRX according to its datasheet.
AERL Kakadu 120 cabinet1 to 16Two strings (two BMS) per cabinet
Selectronic SP PRO SPLC1202As designedFor example, 1 for single-phase or 3 in PowerChain for three-phase
AERL Kakadu Combiner BoxAs requiredParallels up to 4 cabinets, with one output per SPLC1202. See the Combiner Box guide.
RS485 patch lead1Straight-through CAT5e or CAT6, Nexus RS485 to SP PRO ACC Port 1. Keep it short.
SP PRO to BMS cable1SP PRO CAN socket to Nexus CAN 2. Not a straight-through lead (section 3.4).
CAN leads1 per hopShielded CAT5e or CAT6, made to length: Nexus → SRX → … → Kakadu master BMS INV
CAN termination—No terminator plugs needed. The Kakadu BMS terminates automatically, the SP PRO uses a DIP switch on its comms card, and each SRX has a CANBUS 120 Ω switch (section 3.1).
Ethernet lead1Nexus ETH to the site router
Laptop with Selectronic SP LINK1Must be a version of SP LINK that lists the battery type BMS – SelectCell River Gum

2.2 SP PRO Prerequisites

Check the following in SP LINK under Data View → Inverter Details before you connect the Nexus.

#Requirement
1The inverter is a Series 2i, or an equivalent newer model.
2The Comms Card (ACC) revision is 8 or higher.
3The SP PRO firmware is V14.47 or newer.
4The ACC firmware is V4.31 or newer.
5SP LINK offers BMS – SelectCell River Gum under Battery Type. If it does not, update SP LINK and the SP PRO firmware before you continue.
EMS firmware

The Nexus Gateway and every CoolMax SRX must run AERL's EMS firmware for this control philosophy. AERL installs it remotely during commissioning (section 4.1.2).

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Commissioning Guide Rev 1.1.6 8 Nov 2026
Chapter 03

Connections

Two communication links make up the control system.

FromToLinkCableNotes
SP PRO CANNexus CAN 2CAN 2.0ASP PRO to BMS cable (section 3.4)The SP PRO is one end of the bus: set the CAN termination DIP switch on its comms card to ON. On a PowerChain system, connect to the master only.
Nexus CAN 1CoolMax SRX (last in chain) CANCAN 2.0AShielded CAT5e/CAT6Nexus CAN 1 and CAN 2 are linked internally and the Nexus has no built-in termination. Here it sits mid-bus, so fit no termination plug.
CoolMax SRX CANNext CoolMax SRX CANCAN 2.0AShielded CAT5e/CAT6Daisy-chain every SRX on the same bus. Set the CANBUS 120 Ω switch on every SRX to OFF.
CoolMax SRX (first in chain) CANKakadu master BMS INVCAN 2.0AShielded CAT5e/CAT6The other end of the bus. The Kakadu BMS terminates automatically.
BMS OUTNext BMS INKakadu BMS chainMade to lengthSee Kakadu 120 manual, step 7 and §5.5.
Nexus RS485SP PRO ACC Port 1RS485 · Modbus RTUStraight-through CAT5e/CAT6Slave 1, 9600 baud, 8N1. The Nexus is the only Modbus master. On a PowerChain system, connect to the master only.
Nexus ETHSite routerEthernetCAT5e/CAT6Connects automatically to AERL Cloud

3.1 Rules for the Communications Wiring

  1. One CAN bus. The Kakadu, the SRX units, the Nexus and the SP PRO share a single CAN bus. Its order is SP PRO → Nexus → SRX → Kakadu.
  2. CAN bus termination. The two ends of the bus are the SP PRO and the Kakadu master BMS, and each needs 120 Ω termination. Nothing in between should be terminated.
    DevicePosition on the busTermination setting
    SP PRO (PowerChain master)EndCAN termination DIP switch on the comms card ON
    AERL Nexus GatewayMid-busNone (no built-in termination; at a bus end, fit a 120 Ω plug in its spare CAN socket)
    CoolMax SRX (every unit)Mid-busCANBUS 120 Ω switch OFF
    Kakadu master BMSEndAutomatic — nothing to set
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Commissioning Guide Rev 1.1.6 8 Nov 2026
  1. Master BMS. The BMS whose INV port connects to the CAN bus is the master. Leave its Master Unit LED lit and turn it off on every other BMS. Leave Last Unit lit on the final string in the chain only (Kakadu 120 manual §6.3 and §6.4).
  2. PowerChain master only. On a PowerChain system, connect the CAN bus and the RS485 lead to the PowerChain master only. The other inverters receive battery data over Selectronic's PowerChain link.
  3. Cabling practice. Mount the Nexus as close as possible to the SP PRO, so that the RS485 run is short. Use shielded CAT5e/CAT6 for CAN, with the shield earthed at one end only. Keep comms cables separated from DC power runs. Contact AERL for any CAN run longer than about 100 m.

3.2 Simple System — 1 × Nexus, 1 × SPLC1202, 1 × CoolMax SRX

Simple system wiring: one Kakadu 120 cabinet, one CoolMax SRX 120, one SP PRO SPLC1202 and one Nexus Gateway, showing the CAN bus, RS485, Ethernet and DC/AC power connections.
Figure 3.1 One Kakadu 120 cabinet, one CoolMax SRX 120, one SP PRO SPLC1202 and one Nexus Gateway. The CAN bus runs from the master BMS INV port through the SRX and the Nexus to the SP PRO. RS485 runs from the Nexus to ACC Port 1.
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Commissioning Guide Rev 1.1.6 8 Nov 2026

3.3 Multi-cabinet Example — 4 × Kakadu, 4 × SRX, 3 × SPLC1202

Multi-cabinet example: four Kakadu 120 cabinets with eight BMS, four CoolMax SRX 120 units daisy-chained on CAN, one Nexus Gateway and three SP PRO SPLC1202 inverters in a three-phase PowerChain.
Figure 3.2 Four cabinets (8 BMS) through one Kakadu Combiner Box to a three-phase PowerChain of SPLC1202s. The CAN bus runs master BMS INV → SRX 1 → SRX 2 → SRX 3 → SRX 4 → Nexus → SP PRO L1. The same pattern scales to 16 cabinets, with at least one SRX per cabinet.

3.4 SP PRO to BMS Cable

The SP PRO and the Kakadu BMS use different RJ45 pins for CAN. Connect the SP PRO to the CAN bus with the SP PRO to BMS cable, which re-maps the pins. A standard straight-through patch lead will not work.

Plug the SP PRO end into the SP PRO CAN socket (the PowerChain master on a PowerChain system). Plug the BMS end into Nexus CAN 2.

SP PRO end — pinSP PRO end — signalBMS end — pinBMS end — signal
1CAN_H4CAN_H
2CAN_L5CAN_L
4—1—
5—2—
3, 6, 7, 8—Not connected—
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Pins 1/2 at each end cross to pins 4/5 at the other end, as shown in Selectronic's BMS to SP PRO CAN Bus cable application note. The cable is symmetrical and works either way round. CAN_H / CAN_L are on pins 1 / 2 at the SP PRO and on pins 4 / 5 at the Nexus CAN 2 socket.

SP PRO to BMS cable pinout: SP PRO end pins 1 and 2 cross to BMS end pins 4 and 5, and BMS end pins 1 and 2 cross to SP PRO end pins 4 and 5; pins 3, 6, 7 and 8 are not connected.
Figure 3.3 SP PRO to BMS cable pinout, both directions.

If you make the cable up yourself, keep CAN_H and CAN_L on one twisted pair, and check every pin for continuity against the table before you fit it.

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Commissioning Guide Rev 1.1.6 8 Nov 2026
Chapter 04

Set-Up

4.1 AERL Nexus Gateway

4.1.1 Set up the Nexus as normal

Follow the AERL Nexus installer guide Selectronic SP PRO → AERL Cloud (Rev 1.0.1). In summary:

  1. Connect the Nexus RS485 socket to SP PRO ACC Port 1 with a straight-through CAT5e/CAT6 patch lead.
  2. Connect the CAN bus as described in Chapter 03.
  3. Connect Ethernet from the site router, then power the Nexus on. It connects to AERL Cloud automatically.
  4. At aerl.cloud, click Add Gateway on the Gateways page (or + in the top bar). On Claim Your Gateway, enter the serial number and pin code from the Nexus label and click Claim Gateway, then assign the gateway to a location.
  5. In Gateways, choose Manage on your Nexus to open Edit Gateway, then Modbus Devices → Add Device; set Device Product to Selectronic SP PRO and click Add Device. You need the Owner or Admin role. The configuration applies within about five minutes.

The Kakadu BMS and the CoolMax SRX units on the CAN bus are discovered automatically.

4.1.2 EMS firmware push — contact AERL

Once the Nexus is online and claimed, contact AERL technical support to push the EMS firmware to the Nexus and the CoolMax SRX units. Have the following ready:

AERL confirms when the push is complete. Then check in AERL Cloud that the Kakadu and every SRX are reporting.

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Commissioning Guide Rev 1.1.6 8 Nov 2026

4.2 Setting up the CoolMax SRX

Set up every CoolMax SRX on the site with AERL Link:

  1. Download and install the latest version of AERL Link, then connect to the SRX.
  2. Change the preset to Kakadu.
  3. Change the Battery Type to Kakadu.
  4. Check that the charge settings match Figure 4.1, then save the settings to the SRX.

Also set the CANBUS 120 Ω switch on every SRX to OFF (section 3.1).

AERL Link charge settings screen for a CoolMax SRX with the Kakadu preset and Battery Type Kakadu selected.
Figure 4.1 AERL Link charge settings for the CoolMax SRX with the Kakadu preset and battery type.

4.3 SP PRO — System → Communication (Modbus to the Nexus)

SP LINK System, Communication settings page.
Figure 4.2 System → Communication.
SettingValue
Port 1 Baud Rate57600
Port 1 DTR/DCDEnabled
Port 1 Comm Card InputInternal (RJ45)
Port 2 Baud Rate9600
Port 2 DTR/DCDEnabled
Modbus RTU Port9600 · 8 bit · None · 1 stop
Modbus RTU Address1

These Modbus settings must match what the Nexus expects: slave 1, 9600 baud, 8N1.

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Commissioning Guide Rev 1.1.6 8 Nov 2026

4.4 Save, Upload and Site-Specific Settings

  1. Confirm the SP LINK Battery Type is BMS – SelectCell River Gum (Figure 4.3).
  2. Save the configuration and upload it to the SP PRO.
  3. In SP LINK, open Data View → Battery Management and confirm that the Kakadu BMS data is shown. This view is only available with a managed battery.
  4. Confirm in AERL Cloud that SP PRO data appears on the Nexus within about five minutes.
SP LINK Battery Type drop-down set to BMS – SelectCell River Gum.
Figure 4.3 SP LINK Battery Type set to BMS – SelectCell River Gum.
Site-specific parameters

Installers must set up all other parameters as required for their site. These include unit application, nominal AC voltage and frequency, AC source power, generator controller settings, generator schedule start, AC input, power quality / DRM, inputs and outputs, and PowerChain settings.

4.5 Final Checks

#Check
1Kakadu master BMS Master Unit LED is lit, and Last Unit is lit on the final string only.
2CAN bus runs SP PRO → Nexus → SRX … → Kakadu master BMS INV. The SP PRO connects through the SP PRO to BMS cable.
3SP PRO CAN termination DIP switch ON. Every SRX CANBUS 120 Ω switch OFF. No termination plug at the Nexus (mid-bus).
4RS485 runs from the Nexus to ACC Port 1 on the SP PRO (PowerChain master). The Nexus is the only Modbus master.
5Nexus is claimed in AERL Cloud, and the Selectronic SP PRO Modbus device has been added.
6AERL has confirmed the EMS firmware push to the Nexus and every SRX.
7Every SRX is set up in AERL Link with the Kakadu preset and Battery Type Kakadu.
8SP LINK: Battery Type BMS – SelectCell River Gum.
9SP LINK Data View → Battery Management shows the Kakadu BMS data.
10Kakadu, every SRX and the SP PRO are all reporting in AERL Cloud.
11Site-specific parameters, including generator control, have been set.
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AERL Kakadu · Commissioning Guide
Commissioning Guide Rev 1.1.6 8 Nov 2026
Chapter 05

AERL Technical Support

AERL support

Email: [email protected]

Phone: 1800 950 865

Web: aerl.com.au

Address

AERL
1/75 Bluestone Circuit
Seventeen Mile Rocks QLD 4073
Australia

When You Contact AERL, Include